honeywell millivolt gas valve troubleshooting

by on April 8, 2023

Gas valves exposed to high ammonia conditions, i.e., those used in greenhouses or animal barns may fail in one or two years. So, to diagnose a gas valve, first check to see if the pilot light is on. Connect and share knowledge within a single location that is structured and easy to search. Wiring terminal block color-coded beige to identify standing pilot models. Place one meter lead to soldered point on back of valve and one to ground. 394349 9/64 inch hex tool for flange assembly screws. When the pilot goes out or becomes too small to sustain normal ignition. 0000049205 00000 n Locate gas control in a well-ventilated area. Site design / logo 2023 Stack Exchange Inc; user contributions licensed under CC BY-SA. The gas valve cannot be repaired in the field. Follow these warnings exactly: CAUTIONNever apply a jumper across or short the valve coil terminals. Intermittent use. Only the gas valve manufacturer or someone certified by the manufacturer of the gas valve can make repairs. Do not force the gas control knob on the appliance. This diverts gas flow from the automatic valve diaphragm and causes a reduction of pressure on the underside of this diaphragm. If it goes out, repeat steps 36. Read the safety information in the WARNING.This appliance has a pilot burner, which must be lit by hand. When the thermostat calls for heat, the first automatic valve and the second automatic valve operator open. 0000006677 00000 n These controls combine a manual gas cock, automatic pilot safety valve and a millivolt operator. TABLE 7PRESSURE REGULATOR SPECIFICATION PRESSURES IN INCHES WC. WARNINGFIRE OR EXPLOSION HAZARDS CAN CAUSE PROPERTY DAMAGE, SEVERE INJURY, OR DEATH. Use only glass approved by Vermont Castings, Majestic Products on this fireplace. The reduced pressure on the bottom of the automatic valve diaphragm repositions the diaphragm downward away from the valve seat, allowing main burner gas flow. Seems my new millvolt gas valve turns off PILOT and MAIN BURNERS. Fig. 2. Use only your hand to push down the reset button or turn the gas control knob. 0000005594 00000 n This includes a WIRING DIAGRAM. 0000000016 00000 n Square off and remove burrs from the end of the tubing. 0000126162 00000 n 10 0 obj <> endobj To adjust the pilot flame: LIGHT MAIN BURNERFollow the appliance manufacturer instructions or set the thermostat setting above room temperature to call for heat. 0000052145 00000 n 0000013062 00000 n first the 360 millivolts you show should have been 750 to 800 millivolts since this is a pilot generator. 0000003816 00000 n If it is, simply replace the igniter/flame rod assembly. 0000026478 00000 n 0000068110 00000 n Thanks for that well-descriptive tips. Your system is quite old and somewhat unsafe, in that the pilot comes off ahead of the safety valve. Minimum regulated capacity is 20 feet 3 /hour [0.6 meters 3 /hour]. Remove seals over gas control inlet and outlet if necessary. Turn the pressure regulator adjustment screw clockwise. Appliances that may cycle 120,000 times annually should be checked monthly. See Fig. A1/{;_Fe o(*=`. For screen reader problems with this website, please call 1-800-430 . What sort of strategies would a medieval military use against a fantasy giant? Release button; the pilot should remain lit. Order number, SUPER TRADELINE or TRADELINE if desired. 0000026083 00000 n The main burner gas flow is blocked by both automatic valves. 0000068133 00000 n Replace the thermocouple if voltages are outside the acceptable range. 0000012695 00000 n Unscrew compression fitting from the pilot outlet (Fig. Check the power unit resistance. Several troubleshooting methods applied to and including bypassing the thermostat but failed to yield any results. Dusty, wet, or corrosive environment. Assure thermocouple connection to the power unit is tightened 1/4 turn beyond finger tight. Natural to LP gas conversion kit included with TRADELINE standard and slow-opening models. A contractor came by and gave it a crack at it and said it was the gas valve but I'm not confident that that could be the problem as from reading this post, the thermoCOUPLE should be swapped out first before assuming it is the gas valve as it is a more pricey unit to replace. wc [0 kPa] to rated output pressure within 3-6 seconds (for an 80,000 Btuh furnace at 7 in. Filter. With O-ring facing the gas control, align the screw holes on the gas control with the holes in the flange. I searched for that gas valve, and found this one as the replacement: I would seriously consider what Jimbo said, but, yes, if you bypass the t'stat and the limit switch with jumper wires and the pilot is on, the valve should open if the schematic is what I think it is. IMPORTANT: These gas controls are shipped with protective seals over inlet and outlet tappings. For a better experience, please enable JavaScript in your browser before proceeding. If the reset button does not pop up when released, stop immediately and call your service technician or gas supplier. 0000002167 00000 n There is a heat anticipator coil in there which limits current to the valve, and shorting that out can damage the valve. 4. I hope you enjoy and find them very beneficial! At least having yours done professionally would appear to put you in a position of a tax deduction for repairing it. May be installed at any angle between 0 and 90 degrees from the upright position, including vertically. Use a wrench on the square ends of the gas control. It is no longer manufactured Pressure Switch Installation Addendum, Gas Detection Quick Reference GuideHoneywell BW Solo Portable Single gas Detector 2020, Oct 23 G05-4001-000-RevC Overview Contact, RYOBI RY802925 PSI Gas Pressure Washer WARNING: This Quick Reference Guide is not a substitute for reading the, KitchenAid Gas Range User Manual - Optimized PDF KitchenAid Gas Range User Manual - Original PDF, Your email address will not be published. To convert control from one gas to another: INSTALL ADAPTERS TO GAS CONTROLIf adapters are to be installed on the gas control, mount them as follows: USING ADAPTERS TO SOLVE SWING RADIUS PROBLEMSIn some field service applications, it is difficult or impossible to thread the gas control onto the gas supply pipe because of space limitations. Here are a couple pictures of the valve: Since this question was asked 1 year ago, I have to assume you have solved the problem. 0000055306 00000 n 0000002189 00000 n . . 2 or 3. The second automatic valve diaphragm, controlled by the servo pressure regulator, opens and adjusts gas flow as long as the system is powered and the pilot is burning. They include a safety shutoff, a manual valve, two automatic operators, a pressure regulator, a pilot adjustment, and a conduit cover (VR4200 only). [10 to 13 mm] of the thermocouple tip. Avoid locating gas control where exposure to corrosive chemical fumes or dripping water are likely. 0 When Pilot Flame Goes OutWhen the pilot flame goes out or is too small to reliably light the main burner, thermocouple output drops below the power unit hold-in valve. Adjust the thermostat several degrees above room temperature. Do not remove the existing window frame assembly. Set the thermostat to the lowest setting and shut off the electric power to the appliance. Refer to Table 7 or 8 for factory-set nominaloutlet pressures and adjustment ranges. 0000039900 00000 n Find many great new & used options and get the best deals for Robertshaw 710-502 Millivolt Low Capacity Gas Valve, 1/2" x 1/2", 70,000 BTU at the best online prices at eBay! Tighten the screws to 25 inch-pounds of torque to provide a gas-tight seal. This is How to Wire the Thermopile to The 750mv Gas Valve for the Pilot and Main Gas Burners. 0000016105 00000 n Jimbo, Thanks for that tip. If an adapter is used, place the wrench on the adapter rather than on gas control. 0000002758 00000 n 0000011045 00000 n 2). 244 0 obj << /Linearized 1 /O 247 /H [ 2388 392 ] /L 541180 /E 139793 /N 4 /T 536181 >> endobj xref 244 91 0000000016 00000 n Insert the replacement spring with the tapered end down. Do not try to light any appliance. With the loss of outlet pressure, the second automatic valve closes and is held closed by spring pressure on the diaphragm. Some tips regarding the Honeywell Millivolt valve: Always ensure the switch is in the off position when lighting the pilot. IMPORTANT: The specifications given in this publication do not include normal manufacturing tolerances. quick-connect terminals, must comply with applicable electrical codes and ordinances.Disconnect power supply before making wiring connections to prevent electrical shock or equipment damage. Most common. The ON position allows pilot burner and main burner gas low under control of the thermostat and the two automatic valves. 0000126186 00000 n 0000034510 00000 n 0000017038 00000 n The boiler comes on twice a day - morning and night. (supposedly so they could fix them :yes: ), Cool. Always install sediment trap in gas supply line to prevent contamination of gas control. 9. 0000017061 00000 n Check fireplace to make sure it is levelled and properly positioned. Capacity is based on 1000 Btu/feet 3, 0.64 specific gravity natural gas at 1-inch water column pressure drop [37.3 MJ/meters 3, 0.64 specific gravity natural gas at 0.25 kPa pressure drop].The maximum regulated capacity is 200 feet 3 /hour [5.7 meters 3 /hour]. 0000017288 00000 n 0000016504 00000 n Pilot gas flows through a port in the ushing around the reset button shaft to the pilot burner. Ensure the ambient temperature does not exceed the ambient temperature ratings for each component. 6 terminals + 2 jumpers = 4 effective terminals = 4 nodes. The Thermopile, energized by the pilot flame, generates sufficient power to operate the gas valve and on/off switch. Use an ac voltmeter to measure the voltage across terminals TH and TR. Standard-, slow- and step-opening models available. Straight-through body pattern; right-angle adapters available for inlet and outlet. What you are experiencing is why such adjustments are discouraged! Gas valves nowadays are one piece with 100% shutoff for the pilot flame gas and shutoff valve etc all in one valve. Your problem seems to involve large -- really large -- "industrial size" issues. After installation is complete, use these instructions to check out product operation. 0000003838 00000 n This valve is only for vent free applications. 4 41 If so, then the thermocouple or thermopile is generating enough voltage to keep the safety valve open. Natural to LP gas conversion kit available for nonTRADELINE standard and slow-opening models. Yes, this shows the pilot gen. in series with the limit switch in series with the t'stat. The condition of the wiring is also suspect; loose connections, old oxidized control contacts, an old thermostat, are all potential problems. The adapter is installed on the end of the supply pipe in place of the gas control, following the same precautions and instructions that are used for installing the gas control. While taking a Millivolt reading on a safety magnet, disconnect thermocouple & wires from the valve. Gas control operation is described in more detail below.VALVE POSITION DURING THERMOSTAT OFFCYCLEThe valve is positioned as shown in Fig. The second automatic valve operator is de- energized, closing the channel to the pressure regulator, and opening a channel to the underside of the second automatic valve diaphragm. Allow the appliance to run through one complete cycle to ensure that the controls are functioning in the correct manner. Mount the gas control 0-90 degrees, in any direction, from the upright position of the gas control knob, including vertically. Both pilot and main burner are shut off. Thread pipe into gas control. Support horizontal pipes every 3 (91 cm) with metal pipe straps. The generator, heated by the pilot burner flame, pro- . trailer 0000043015 00000 n hex wrench, as noted.PILOT GAS OUTLET: Compression fitting for 1/4 in. 0000003373 00000 n Voltage drop across the switch terminals Burner on: 35 mv or less. This type of gas valve used a single thermocouple. 0000002263 00000 n Your email address will not be published. Replace the thermocouple if voltages are outside the acceptable range. Millivolt systems have been the industry standard for decades, and are in some ways simpler to troubleshoot than electronic ignition systems. OD tubing. The problem I'm having is very simple. TABLE 8PRESSURE REGULATOR SPECIFICATION PRESSURES IN kPa. Is it correct to use "the" before "materials used in making buildings are"? The gas control should e replaced if: It does not perform properly on checkout or troubleshooting. Do not bend pilot tubing at gas control or pilot burner after compression fitting has been tightened, or gas leakage at the connection may result. Troubleshooting the valve and looking for known common issues will give you peace of mind by ensuring the safe operation of your Honeywell appliance. *If higher than 35mv check connections and switch. It may not display this or other websites correctly. Never use any tools. White-Rodgers, Honeywell, and other valves makers will usually have it pre-set to that 3.5 wc, some installers forget . One Q340A 36-inch thermocouple with adapters and clip. VR8200 for use with 24 Vac heating appliances and VR4200 for use with 120 . Mutually exclusive execution using std::atomic? The automatic pilot safety is separate from the gas cock and provides gas shut Off in case of pilot Outage. 0000001377 00000 n What is a word for the arcane equivalent of a monastery? 0000066936 00000 n Making statements based on opinion; back them up with references or personal experience. Assure the gas control knob is in the ON position. Apply a moderate amount of good quality pipe compound to bushing, leaving two end threads bare. The VS8421 Millivolt Gas Valve has a 60,000 Btuh capacity (1 in. 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Do not remove seals until ready to connect piping.Follow the appliance manufacturer instructions if available; otherwise, use the instructions provided below. 0000027369 00000 n With the main burner operating, check the gas control flow rate using the meter clocking method or check the gas pressure using a manometer connected to the gas control outlet pressure tap. 0000003581 00000 n . If the desired outlet gas pressure or gas flow rate cannot be achieved by adjusting the gas control, check the gas control inlet pressure using a manometer at the inlet pressure tap. Did this satellite streak past the Hubble Space Telescope so close that it was out of focus? hb``Pc`` _Ps400! Using Kolmogorov complexity to measure difficulty of problems? A forum community dedicated to Do it yourself-ers and home improvement enthusiasts. 0000055329 00000 n Fig. When making the conversion, the main pilot burner orifices must be changed to meet the appliance manufacturer specifications. If you have problems accessing your account, please contact us at 1-888-757-4774 and we'll help you out. Turn the gas control knob to the "On" position if the main burner does not turn on when the thermostat or controller is adjusted to start the appliance. IF THE MAIN BURNER IS OVERFIRINGAdjust the gas control pressure regulator to the correct pressure. Force or attempted repair can result in fire or explosion. The screw to adjust the pilot gas is a needle valve. A. Thermocouple-Only: Found in: Most gas log sets with standard safety pilot knob control. Safety shutoff or pilot gas proves complete shutdown since the safety shutoff valve permits main burner and pilot gas flow. Do not touch any electrical switch or use the phone. See Table 3. an Elbow (angle) flange cannot provide a right-hand inlet when the ECO connector is used.NOTE: Flange Kits include one flange with attached O-ring and four mounting screws. . Since these environments can cause the gas control to deteriorate more rapidly, the system should e checked more often. Step-Opening Pressure Regulation (VR8200C,P andVR4200P)Step-opening gas controls actually combine two pressure regulators, one for the low pressure and one for the full-rate pressure. Maintenance frequency must be determined individually for each application. Do not overtighten. I forgot to mention that I got the main burner to light on 2 occassions by tapping on either the gas pipe before the main shutoff valve, or on the honeywell gas millivolt valve itself. This increases gas pressure under the automatic valve and repositions the valve disc closer to the seat. Hold each tester wand on the multimeter to one of the terminals on the gas valve. Set the thermostat or the device's controller slightly above the current room temperature. I would recommend replacing all the wiring and controls and the pilot generator. Refer to Table 7 or 8 for the factory-set nominal outlet pressures and adjustment ranges. Do not use a gas control set for natural gas on an LP gas system or a gas control set for LP gas on a natural gas system. 0000002246 00000 n %PDF-1.3 % 0000004302 00000 n The combination of spring pressure under the second automatic valve diaphragm and the lack of outlet pressure holds the diaphragm firmly closed. Install thermostat, and other controls as required. A separate reset button must be held down to permit gas flow while lighting the pilot; can be pushed down only in the PILOT position. 0000072676 00000 n We might be able to do something about it. thatguy, I hear you. Otherwise, take the necessary steps to provide proper gas pressure to the gas control. 0000003485 00000 n 0000011989 00000 n If necessary, adjust the pressure regulator to match the appliance rating. ECO connector included with some models: also available as an accessory. Mount the gas control so gas flow is in the direction of the arrow on the bottom of the gas control. Stand clear while lighting the main burner to prevent injury caused by hidden gas leaks, which could cause flashbacks in the appliance vestibule. This category contains Honeywell SmartValve, Gas Controls, Millivolts, Pressure Regulators, Gas Control Parts and Industrial Gas Valves. Mount gas control high enough above cabinet bottom to avoid exposure to flooding or splashing water. JavaScript is disabled. Inlet and outlet pressure taps included; both taps accessible from the top of gas control. 0000023567 00000 n CAUTION!Do not apply a jumper across or short the valve coil terminals. When installing the appliance as a rear vent unit, the 90. 0000137800 00000 n With the . Remove seal over gas control inlet or outlet. There must be two terminals in this connector block that powers the gas valve coil. Oa$2vlmmpTx{>z)~pc|N*ona0 Refer to Fig. The electrical/scientific basis for millivolt systems is the Seebeck Models for natural or LPgas.ADDITIONAL FEATURES: STANDARD MODELSMODEL: VR8200 and VR4200 Continuous Pilot Dual Automatic Valve Combination Gas Controls. Tighten only 1/4 turn beyond finger tight to give good electrical continuity. Check your instruction manual to determine the voltage that should be running at your control valve circuit. Thermostat and gas control main burner gas flow.NOTE: Gas controls are shipped with the gas control knob in the ON position. Do not secure conduit cover at this time. Replace the part if the gas leak cannot be stopped. WARNING!FIRE OR EXPLOSION HAZARDS CAN CAUSE PROPERTY DAMAGE, SEVERE INJURY, OR DEATH. 0000007638 00000 n After the adapter is installed, the gas control is attached to the adapter as outlined above. If it is flowing, measure the voltage between the 24V Hot and 24V Common leads to the SmartValve. TRADELINE MODELSTRADELINE models are selected and packaged to provide ease of stocking, ease of handling and maximum replacement value. Flanges available for 3/8, 1/2 and 3/4 inch straight and 90 angle connection. 0000026455 00000 n 0000041802 00000 n 0000036895 00000 n If a gas leak is detected, tighten the pipe connection. Continue to hold down the reset button for about one minute after the pilot is lit. The PILOT position allows pilot burner gas flow only. SAFETY SHUTOFF OPERATIONIn the safety shutoff position, pilot and main burner gas flow is permitted.Safety shutoff occurs: Gas Control Knob Turned to OFFWhen the gas control knob is turned to OFF, it pulls up and locks the reset button, and closes the first automatic valve. 0000098813 00000 n Thermopile readings: With all wires connected, with the pilot on and burners off, the thermopile reading at the TP & THTP terminals should be ~325mV. Connect the other end of the tubing to the pilot burner according to pilot burner manufacturer instructions. Always install horizontal venting on a level plane. The low-pressureregulator maintains outlet pressure at the preset step rate for several seconds. Honeywell VR8200, VR4200 Combination Gas Controls, Honeywell C437F1052 Auto Recycle Gas/ Air Pressure Switch Installation Guide, Honeywell Portable Single Gas Detector User Manual, RYOBI RY802925 PSI Gas Pressure Washer User Guide. Good info, thanks! The power unit drops out, closing the safety valve and stopping all gas flow through the control.With the loss of outlet pressure, the second automatic valve closes and is held closed by spring pressure on the diaphragm. Otherwise, take the necessary steps to provide proper gas pressure to the gas control. TROUBLESHOOTING MILLIVOLT GAS VALVES Part # 023625 (natural) & 023624 (LP) TH TP TH TP MILLIVOLT CONTROL VALVE To check Resistance of the gas valve, connect one wire to the valve as shown. Refer to Fig. The maintenance program should include regular checkout of the gas control, see the Startup and Checkout section, and the control system as described in the appliance manufacturer literature. Readings outside this range indicate the gas valve is defective and must be replaced. 0000002119 00000 n CONVERTING BETWEEN NATURAL AND LP GAS WARNING!FIRE OR EXPLOSION HAZARDS CAN CAUSE PROPERTY DAMAGE, SEVERE INJURY, OR DEATH. Turn the inner adjustment screw clockwise. Slip the compression fitting over the tubing and slide out of the way. 0000139520 00000 n https://www.trutechtools.com/?affid=43 Use our Promo Code: \"acservicetech\" for 8% off your order! 0000028639 00000 n 0000008225 00000 n 0000137823 00000 n Jumping between the TP/TH and TH does NOT turn the main burner on. mention that I got the main burner to light on 2 occassions by tapping on either the gas pipe before the main shutoff valve, or on the honeywell gas millivolt valve itself. 0000008848 00000 n 10. 0000001116 00000 n These Videos are all part of our Training Series on HVACR Service, Installation, Preventative Maintenance, General Knowledge, and Tips. Locate the hot surface igniter and look for a spark or glow there. If desired outlet pressure or flow rate cannot be achieved by adjusting the gas control, check the inlet pressure using a manometer at the inlet pressure tap or upstream of the gas control. The first automatic valve is closed. Come join the discussion about tools, projects, builds, styles, scales, reviews, accessories, classifieds, and more! The pilot stays lit fine and the thermopile generates about 360 millivolts, and there's no problem at the thermostat (checked voltage and shorting past it), but the main valve no longer opens. Rear V ented Direct V ent Gas Fireplace Model: PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING THE APPLIANCE. It must measure at least 19.5VAC with the igniter powered. If the appliance uses LP (bottled) gas, be sure to smell next to the floor because LP gas is heavier than air. The minimumregulated capacity is 40 feet 3 /hour for propane. A consequence of unexpected shutdown. Your local Honeywell Residential and Building Controls Sales Office (check white pages of your phone directory). 0000005748 00000 n If you have not I will give some ideas. 46 0 obj <>stream Failure to do so may result in fire or explosion. If the switches are good, that sort of defaults to a bad gas valve. Install the Q340A asfollows: Connect ThermocoupleConnect thermocouple lead as shown in Fig. The gas control is likely to have operated for more than 200,000 cycles. 2 and 3. (supposedly so they could fix them :yes: ). Pilot gas flow should stop within 2-1/2 minutes. Home Honeywell Honeywell VR8200, VR4200 Combination Gas Controls User Guide. Do not bend tubing at gas control or pilot burner after compression fitting has been tightened, as this may result in a gas leakage at the connection. 0000062529 00000 n 0000001317 00000 n 0000019920 00000 n Also found in certain gas space heaters and construction-site portable heaters. 10Installing thermocouple to the power unit. Never use any tools. If another gas leak is detected, tighten adapter screws, joints, and pipe connections. 0000004941 00000 n Works with the majority of millivolt gas valves; Push-in clip for easy installation included; .

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